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We introduce a novel approach to reveal ordering fluctuations in sheared dense suspensions, using line scanning in a combined rheometer and laser scanning confocal microscope. We validate the technique with a moderately dense suspension, observing modest shear-induced ordering and a nearly linear flow profile. At high concentration ( ϕ = 0.55) and applied stress just below shear thickening, we report ordering fluctuations with high temporal resolution, and directly measure a decrease in order with distance from the suspension’s bottom boundary as well as a direct correlation between order and particle concentration. Higher applied stress produces shear thickening with large fluctuations in boundary stress which we find are accompanied by dramatic fluctuations in suspension flow speeds. The peak flow rates are independent of distance from the suspension boundary, indicating that they likely arise from transient jamming that creates solid-like aggregates of particles moving together, but only briefly because the high speed fluctuations are interspersed with regions flowing much more slowly, suggesting that shear thickening suspensions possess complex internal structural dynamics, even in relatively simple geometries. 

We report direct measurements of spatially resolved stress at the boundary of a shear-thickening cornstarch suspension revealing persistent regions of high local stress propagating in the flow direction at the speed of the top boundary. The persistence of these propagating fronts enables precise measurements of their structure, including the profile of boundary stress measured by boundary stress microscopy (BSM) and the nonaffine velocity of particles at the bottom boundary of the suspension measured by particle image velocimetry (PIV). In addition, we directly measure the relative flow between the particle phase and the suspending fluid (fluid migration) and find the migration is highly localized to the fronts and changes direction across the front, indicating that the fronts are composed of a localized region of high dilatant pressure and low particle concentration. The magnitude of the flow indicates that the pore pressure difference driving the fluid migration is comparable to the critical shear stress for the onset of shear thickening. The propagating fronts fully account for the increase in viscosity with applied stress reported by the rheometer and are consistent with the existence of a stable jammed region in contact with one boundary of the system that generates a propagating network of percolated frictional contacts spanning the gap between the rheometer plates and producing strong localized dilatant pressure. 

We report direct measurements of spatially resolved surface stresses of a dense suspension during large amplitude oscillatory shear (LAOS) in the discontinuous shear thickening regime using boundary stress microscopy. Consistent with previous studies, bulk rheology shows a dramatic increase in the complex viscosity above a frequency-dependent critical strain. We find that the viscosity increase is coincident with that appearance of large heterogeneous boundary stresses, indicative of the formation of transient solid-like phases (SLPs) on spatial scales large compared to the particle size. The critical strain for the appearance of SLPs is largely determined by the peak oscillatory stress, which depends on the peak shear rate and the frequency-dependent suspension viscosity. The SLPs dissipate and reform on each cycle, with a spatial pattern that is highly variable at low frequencies but remarkably persistent at the highest frequency measured ( ω = 10 rad s −1 ).